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druid
01-10-2008, 01:11 AM
The JT Whippersnapper was made around 1985 and was my very first mask. Not too long ago, I found mine in my mom’s basement, all wrapped up in a bath towel and inside a plastic tub. As luck would have it, mine were still in perfect condition. Not having used it in 20 years, it only required a new lens but I remembered that this mask, even as a single lens mask - never fogged, was extremely light and incredibly breathable. It had to have these attributes simply because it was actually designed for Motocross. Well, I changed its lens and not thinking about a tutorial at the time, I never created one.
Well as it turns out I like the mask so much, I decided to get a second one. I’ve decided not to paint mine for sentimental reasons, so I decided to get another so I can. After a short trip to forum trade threads, I found one for a song.
Thinking about all the kids posting about wanting new masks, I’ve always told them that the Whippersnapper is the best in my opinion. Perhaps my recommendations were heard, perhaps not. One thing I think keeps them from buying one is the fact that they are so old. It’s true that some things can’t be fixed with age but in this case, I knew otherwise. I was always raised that “just because something’s new, doesn’t mean its better” and in this particular instance…I think that’s the case.
My second mask arrived from an old school player stationed in Okinawa, Japan and upon inspection, knew she needed some work. The lens was horribly cracked and the goggle foam suffered dry rot. Determined to bring her back to life, I decided to make a tutorial on how to restore old goodness.
First, let me point out that there are to my knowledge, there are 3 lens styles for the JT masks. The old-old ones (the originals to the Whippersnapper) took 4 removable clips with screws to hold them in. The newer ones (but still a few years old) took only two of these removable clips. The newest lenses don’t take any and are held in by pressure tabs like just about any other lens on the market.
Foam became a potential issue as well. I’ve looked around on-line and in various motorcycle stores and shops with no luck. No one sells original foam for these masks. I found a version on-line that I knew would work but it would need to be trimmed to fit. No problem for me…I love to tinker.

Parts Needed:
 JT Elite Lens – Thermal – Actionvillage # - 021-5100
 V-Force Shield/Morph Goggle foam – ActionVillage # - 021-143-0066
Cost, shipped for both items to PA = $ 30.99

Tools Needed:
 Phillips head screwdriver
 Razor/knife
 Scissors
 Sanding block/sponge
 Alcohol wipes
 Crazy Glue





http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/b703a77d.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/a62057b6.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/7af667a2.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/a8ed93b1.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/da295bcf.jpg

druid
01-10-2008, 01:12 AM
Notice these cracks in the lense. No one should ever play with lenses that are in this bad of condition. This is the reason manufacturers require yearly replacement – micro-fractures turn into large and web-like cracks and the LAST thing you want is for this to happen in the instant your lens is struck with paint. Save your eyes and peace of mind…replace lenses yearly and keep this sport safe.

http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/960dfee6.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/cbc2b3b2.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/8b8058c0.jpg

Disassemble Goggle from Mask

 Gently remove goggle from mask by prying each of the two strap retainers from both the left and right sides of the goggle, and popping out the pins that hold the face plate to the rubber venting. (I failed to get pics of this, sorry).

1. Old and original lenses are single pane and require the removal of 4 screws in 4 (or 2) clips on the lense; two on the brow-line and/or two on the cheek line - one under each eye plate. Use the Phillips-head screwdriver to remove each screw and clip. Set aside. Remove old lens from goggle frame as you do with any other mask.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/a6a91b10.jpg
2. Using a utility knife (or similar), CAREFULLY remove as much of the old foam as possible WITHOUT cutting into the rubber goggle frame. This was easy for me because the dry rot was so extensive.
3. Using the sanding block, lightly clean away the rest of the foam that you can’t cut off with the knife. I knew that they used some sort of Crazy Glue years ago so you won’t get it off the rubber frame. What you want to do is just get the foam off and don’t worry about the glue.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/9b88ecf8.jpg
4. Using the alcohol prep pads, clean the area you just sanded. Allow to dry thoroughly.

druid
01-10-2008, 01:13 AM
***Observe the replacement foam. One side has a finish, one side does not. The side that is finished is the one to be glued to the goggle frame***
Take the new foam and just lay it on the goggle frame. You will see that it’s obviously too big, in both length and height. You must cut it to get it to fit properly but using my method keeps you from having to bunch it up because that would be rather uncomfortable.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/dc017b7c.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/fcbcf550.jpg
5. Apply one drop of Crazy Glue to the top-center of the bridge of the nose in the goggle frame and quickly (but carefully) affix the center of the nose of the new foam to it. Allow to dry. Starting on one side; Glue the foam down the side of the nose-cup, to the lower-outside corner of the frame AND STOP. Do the same to the other side.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/07e54b1f.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/3ff71541.jpg
6. Using the scissors, cut the foam at these corners.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/d2c6e89d.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/1caecb66.jpg
7. Take remaining section of foam and fold in half. Cut it in the center of the brow-line.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/fa85f3b5.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/21ef5180.jpg

druid
01-10-2008, 01:14 AM
8. Remove the lower, angled sections from the remaining foam as they will not be needed. They will, however, serve as extra pieces if you feel the need to add to any area of the frame.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/3a0f42fe.jpg
Trim the end of where you just cut this foam so it will fit what is already glued on the cheek-plate. Begin gluing from this point and up to the brow-line and STOP. Do the same to the other side.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/cbb8ac06.jpg
9. Lay the foam to the center of the lens and trim each side two that they meet in the center. I used the center post hole for the visor as my center guide. Glue in place.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/50992407.jpg

Here is the finished foam installation:
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/4ba13b12.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/4ad15fe0.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/f227304d.jpg

druid
01-10-2008, 01:14 AM
Reinstall lens into goggle

1. Pinch nose of goggle and force 2 lens clips into slots. Make sure lens is inside channel properly.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/b56b97d2.jpg
2. Insert each cheek-plate clip into frame and move along perimeter from the nose pocket to the center brow-line clip. Remember, 2nd generation lenses require 2 clips, 3rd (or at least the current) generation doesn’t require any.
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/8502edcb.jpg
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/7ddb661b.jpg

3. Remove inner protective lens film and sticker on the outside. http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/709d2afc.jpg
Finished goggle:
http://img.photobucket.com/albums/v388/druidsdecendant/Paintball/A%20Whippersnapper%20Tutorial/c2b2a371.jpg
4. Reinstall goggle into mask.

Sumthinwicked
01-10-2008, 11:48 PM
nice im the same way about mine but mine has a pressure crack in the grill i might grab the new airsoft one at walmart and move the grill over