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kcombs9
05-01-2011, 03:48 PM
what drill bit is needed for 10/32 heli coil kit? (I'm sure the kit tells me but it is being shipped to me and want to find the bit before it shows up to cut down on wait)

and what size tap/ drill bit do I need for an LPR (rockler)?

Tunaman
05-01-2011, 06:21 PM
what drill bit is needed for 10/32 heli coil kit? (I'm sure the kit tells me but it is being shipped to me and want to find the bit before it shows up to cut down on wait)

and what size tap/ drill bit do I need for an LPR (rockler)?
13/64th's for the 10/32 tap and 1/8-27npt is the tap for the LPR

Ando
05-01-2011, 09:22 PM
If you purchased a full kit. They usually come with the bit, install tool, inserts and tap.

Pneumagger
05-02-2011, 12:14 AM
Size R (.339") pilot drill for the 1/8"-27 NPT tap.

Don't helicoil kits usually come supplied with the appropriate repair drill and tap?
Unles you order only the inserts.

kcombs9
05-02-2011, 06:57 AM
Size R (.339") pilot drill for the 1/8"-27 NPT tap.

Don't helicoil kits usually come supplied with the appropriate repair drill and tap?
Unles you order only the inserts.

or will 7/16 work? that's the size I saw stamped on the 1/8" - 27 NPT tap.

XM15
05-02-2011, 07:18 AM
No 7/16 is .437 not even close to a a letter R drill. You could use a 11/32 drill if you don't have a letter R drill its only .005 bigger.

Pneumagger
05-02-2011, 07:26 AM
Everything I've always seen reccomends size R as the pilot hole and I've always used it with success.
Here's one reference: http://www.engineersedge.com/manufacturing/pipe-tap-drill-chart.htm

The major OD of the hole is listed at .405" in my references... which is considerably smaller than 7/16"
I would think if you drill a 7/16" that the tap would fall straight through.
I just measured the threads on a macro elbow and the widest dimension at the base of the threads is .410"

Are you sure 7/16" (if it's printed on the tap itself) isn't the shank diameter (chuck size)?
Try 11/32" if you really want ot use a fractional drill size - that should work OK too.

kcombs9
05-02-2011, 08:10 AM
I must have rear the tap wrong, it was one I saw online. maybe they used a generic picture.

How long do the Size R bits come I need it longer then 4-1/2", close to 8" id guess have to measure then I get home.

Pneumagger
05-02-2011, 08:51 AM
McMaster has 6.5" Size R for $12 and 12" Size R for about $20
They also have an 8" 11/32 bit for $13

Just out of curiosity... why in the world do you need an 8" 1/8 NPT pilot hole?

kcombs9
05-02-2011, 09:15 AM
McMaster has 6.5" Size R for $12 and 12" Size R for about $20
They also have an 8" 11/32 bit for $13

Just out of curiosity... why in the world do you need an 8" 1/8 NPT pilot hole?

8" is just a rough guess, I need to tap for the LPR from above not below. So I need the bit to go through the inside of the frame.

Pneumagger
05-02-2011, 09:22 AM
You can drill the through hole from the bottom of the frame... it's just a straight hole straight through the frame so any size bit should work. Although the tap itself will have to be pretty long to reach through the frame. Tap the hole deep enough to get the end of the LPR threads about .050 from the bottom of the frame when tight. This will take some incremental trial and error fitting. Then a regular oring will be sufficiently squished between an ASA and the LPR.

kcombs9
05-02-2011, 11:15 AM
I want to mount the LPR at an Angle, I'm afraid it wont seal with the asa so I planed on drilling at an angle not going all the way through, then drill up from below with a smaller drill bit so I get flow and a good seal.

Pneumagger
05-02-2011, 11:30 AM
Sounds like a slick set up.

Tip: when drilling at an angle or a round part, use an endmill slightly smaller than the objective hole diameter to face off a flat spot perpendicular to the drill. This will keep the drill normal to the surface so it doesn't wander/flex off center. In this case, a .375 endmill should make a nice start because the drill is .339 and the finished hole major OD is .405

Have fun and be sure to post results!

kcombs9
05-02-2011, 12:00 PM
where can I get an end mill bit that long though, and sounds spendy

Pneumagger
05-02-2011, 12:05 PM
Keep in mind, you can also flatten the profile from the side.

You don't have to do it... but you should go slow if not. Make sure bit isn't flexing or wandering. Light pressure and a drill press will be highly reccomended at a minimum.

kcombs9
05-02-2011, 12:07 PM
yeah I have a good press, thanks for the tips !

I'll have some results up soon

kcombs9
05-09-2011, 09:55 PM
Update, check this thread out to see more.

http://automags.org/forums/showthread.php?t=256723

<a href="Picture URL Here"><img src="http://i298.photobucket.com/albums/mm247/combslbcm/EPEMAG/IMG_0559.jpg" width="600" height="450"></img></a>

<a href="Picture URL Here"><img src="http://i298.photobucket.com/albums/mm247/combslbcm/EPEMAG/IMG_0560.jpg" width="600" height="450"></img></a>

<a href="Picture URL Here"><img src="http://i298.photobucket.com/albums/mm247/combslbcm/EPEMAG/IMG_0561.jpg" width="600" height="450"></img></a>

<a href="Picture URL Here"><img src="http://i298.photobucket.com/albums/mm247/combslbcm/EPEMAG/IMG_0562.jpg" width="600" height="450"></img></a>

<a href="Picture URL Here"><img src="http://i298.photobucket.com/albums/mm247/combslbcm/EPEMAG/IMG_0563.jpg" width="600" height="450"></img></a>

<a href="Picture URL Here"><img src="http://i298.photobucket.com/albums/mm247/combslbcm/EPEMAG/IMG_0564.jpg" width="600" height="450"></img></a>

kcombs9
05-12-2011, 06:55 AM
Having trouble getting my lpr threads to seal, there are a few sharp edges from the angle of the hole that I'm going to try and file down cause it seems to just eat teflon tape no matter how much I put on, and lock tight worked better but still leaked.

Any other kind of sealant out there I can try?

athomas
05-12-2011, 04:42 PM
If you can find a wire brush about the size of the hole, you can smooth the burrs or get rid of any metal pieces that hang on. You might want to run the tap through again as well. If any burrs have gotten pushed flat, they can be cut out with the tap.

Pneumagger
05-13-2011, 12:19 PM
Having trouble getting my lpr threads to seal, there are a few sharp edges from the angle of the hole that I'm going to try and file down cause it seems to just eat teflon tape no matter how much I put on, and lock tight worked better but still leaked.

Any other kind of sealant out there I can try?

Lockite thread sealant. (not regular red or blu loctite)
Mcmaster and grainger should carry dozens of different kinds of locktite.

kcombs9
05-13-2011, 12:53 PM
Lockite thread sealant. (not regular red or blu loctite)
Mcmaster and grainger should carry dozens of different kinds of locktite.

I tried some thread sealant, not loctite brand but was rated for I think 1200psi I'll check, but I think I used it wrong, didn't say how long I had to wait so I only let it set for 20min but still didn't seal. Ill try again tonight and let is set longer maybe.

athomas
05-13-2011, 04:32 PM
The purple loctite is the high pressure sealant. The problem you will have with it, is if the thread surfaces are loose. This type of sealant is designed to fill tiny gaps in threads, not provide the actual seal for a loose thread.

Pneumagger
05-13-2011, 06:35 PM
JB weld

kcombs9
05-13-2011, 06:56 PM
JB weld

Funny you say that, just did that, I love that stuff.

Used on my return magnet hole after annoing the frame cause the hole had worn through, and on the trigger pin hole.

Also used it to fill the hole I drilled up at an angle where the asa is so I could drill a smaller hole and make it seal with the o ring.

Going to let the lpr set over night and test it out.

kcombs9
05-18-2011, 06:52 AM
Well after couple attempts I got it to stop leaking.

I left the marker aired up over night at 2K psi at 11 pm, at 7am it was around 1.5K psi, is this a normal decrease over time?

Iv never left a marker aired up that long without shooting. I don't hear it leaking it could be in the pneumatics or just from hair line leak I can't hear, I could try dunking it in water see if I can find it but iv been messing with it for last 5 days I'm just happy I got it to this point I don't want to mess it up ;p

Ando
05-18-2011, 07:01 AM
I'd call it good. Good job on the build.