Recently I've come to own a small bit of carbon fiber which I'd like to play around with. I know it's a tough material, but what is the most effective way to cut it?
Cutting Carbon Fiber
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As far as I know it's seriously carcinogenic if you breath the fiber in when it's being cut. I've heard that throwing it on a mill (or lathe if it's circular) can be extremely hard on the cutting tools. The only method i've ever seen used is taking a router to it. Hope this helps.
edit:
wear a respirator.Feedback
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Oh I know the fiber particles are deadly, I'm just not sure what the most effective tool is to cut it with. I may have some diamond tipped blades in my workshop. Problem I think I'm going to have is my machines aren't going to be 'specific' enough to do what I need done. Most of the machines I have I use for big projects, nothing like this.Comment
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It might be easier to give advice if you tell us what shape/thickness the CF is, and what type of cutting with you need to doFeedback
Upgraded Minimag F/S F/T
My Mags:
-Blue ULE, Xvalve, intelli, blue cp gasthru and flame drop, black and blue cp 2 piece
-Minimag, gas thru and taso drop with on/off, stock barrel
Good Traders: Serialthriller, Heftylefty, Doctorstox, -=[ DevNull ]=-, d40winker(from PBN), bensongg, pbcustom98, nousefornameComment
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E-Mag grips, and specifically the display window. Cutting the carbon fiber to be shaped for the frame is no trouble, it's cutting a space for that window that will be with my equipment.Comment
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I really don't know what kind of equipment you have, but I'd say if you have access to a mill that would do the trick. Since you're cutting such a small amount of it I don't think the tooling will have a problem with it. I'd say once you find a way to clamp it in, just run an endmill that has a diameter equal to the height of the window along the carbon fiber, taking off very little each time. A carbide endmill would definitely be best. If that's no help, PM luke or some professional machinist.Feedback
Upgraded Minimag F/S F/T
My Mags:
-Blue ULE, Xvalve, intelli, blue cp gasthru and flame drop, black and blue cp 2 piece
-Minimag, gas thru and taso drop with on/off, stock barrel
Good Traders: Serialthriller, Heftylefty, Doctorstox, -=[ DevNull ]=-, d40winker(from PBN), bensongg, pbcustom98, nousefornameComment
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I would go with waterjetting because milling would cause chipping and hazardous dust. I've never milled carbon fiber, but i did mill fiberglass reinforced isolation plates for plastic injection moulds. I can tell ya, it's nasty stuff all those razorsharp fibers...
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