1000mah E-mag X-mag Battery Packs.

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  • FiXeL
    Registered Gun-Whore
    • May 2006
    • 819

    #16
    I allready mounted the battery on my mag, but just for you guys i made a short tutorial.

    DISCLAIMER:

    If you have no expierence with soldering whatsoever, have this done by a professional!! I am not responsible if you crew things up! Also my writing could be a bit "off" I live in the netherlands, so my english isn't perfect, please bare with me.


    First we'll need the following items:



    - soldering iron (25 watts will do ya)
    - Wet spunge (for cleaning the solder iron tip)
    - Some solder
    - Cutting pliers (not pictured) for cutting the wire to the correct length
    - X-acto knife or any other sharp knife for trimming the outer lining
    - Tin sucker (that's what we call it over here)
    - Magic marker to mark the positive lead

    Also you could use a 3rd hand (also that's what we call it over here) for some extra comfort:



    You don't really need it, but it makes the job more easy to do. If you have something else to clamp the battery connector, that's fine too.
    First we will be removing the old battery from its casing, with a 9/64 allen wrench. After that mark your positive lead with a magic marker so you will solder the correct wire to the correct lead. (red wire is positive, black negative) You can also de-solder one wire, and put the new one in place, but that's a bit unhandy to do. Just mark the positive lead and desolder them both.



    After that, you would want to use the "tin sucker" and removing all the old solder out of the connectors. Pictured here is only the sucker and already made joints, but the idea is you melt the old solder with your iron, and suck it out when its melted. The sucker has a plunger that you press in, and it releases when you press the black button on the side, sucking in any melted solder. That way you can mount the new wire in the original hole without problem. A short in-and-out is what you want, because the connectors are mounted onto a plastic plate.. If you heat it too long it will melt the plate and you're screwed! Sometimes adding a bit of fresh solder to the iron tip will help removing the old solder. If it takes more than 5 seconds to melt the solder, stop right away and let it cool. Otherwise you could melt the plastic! Also if you have a heavy soldering iron (more than 25 watts) be extra carefull because it will apply alot more heat than a iron like i have will.

    When you cleaned out the old solder, it is time to cut the new battery's wire to the correct length. I've cut mine to about 1,5 inch, rougly the same as the old battery. Cut them one by one and not both in one go. The pack has some charge in it and when cutting both wires you make a short, damaging your tool and your pack.
    After that, take a sharp knife and peel off about 1/4 inch off the outer lining. Do not solder that right away, just twist the ends it so the metal wires keep toghether. Insert one lead into the correct connector hole, and add the soldering iron and some solder. Clean the tip of the iron before going in with the spunge, just a quick wipe will do ya, so you will have a clean tip and fresh solder. Otherwise the solder might not flow correctly and you will have a poor joint.
    Also this has to be done in a quick in-and-out fasion, if you apply too much heat you will damage the plastic of the connector. Just add the iron, then the solder and make sure it flows into the connector and wiring. This action should not take more than 3 seconds to do. After that, wait a minute to let the part cool a bit, and do the other connector.

    When you are done, it should look like this:



    I've added the old insulator plate of the original pack for added security, but it should not be needed. If you make sure the soldering has no sharp edges that can puncture the battery's insulation, you should be good to go. Then mount it back into the case, and monitor its charging. I keep the charger next to me on the desk when charging, so i can monitor if it gets warm/hot. If it gets hot, or the charger, there's probably a short. If you did everything right, the battery should charge and should hardly be warmer when it's charged.

    Well i hope this clears out some things... But if you have very little soldering expierence, i would have somebody else that has do this for you. It's a very simple job, but also easily messed up. So if you aren't comfortable with doing this, have it done by someone who knows what he is doing.

    Have fun with this new pack, i'm pretty sure i will.

    Comment

    • KC
      "TheWonderfulBatteryMan"
      • Aug 2004
      • 1812

      #17
      WELL DONE!

      NOTE: I would suggest removing the clips from the plastic top for the soldering. I used a small screw drive to unclip them, and mounted them in a 3rd hand for the soldering.

      Again, members can send me the top (>$1.00 in shipping) and I will do the installation for FREE.

      -Kristian
      Last edited by KC; 02-14-2011, 11:55 PM.

      Comment

      • KC
        "TheWonderfulBatteryMan"
        • Aug 2004
        • 1812

        #18
        All packs that have been paid have shipped, as of today.

        Comment

        • Dark Side
          RPG Fan Club President
          • Sep 2005
          • 1212

          #19
          What gauge is the wire?

          Comment

          • KC
            "TheWonderfulBatteryMan"
            • Aug 2004
            • 1812

            #20
            Originally posted by Dark Side
            What gauge is the wire?
            20g

            Orders are picking up, only about 10 left.

            Comment

            • rifleman wi
              1st ID- The Big Red One
              • Oct 2003
              • 1988

              #21
              are these the very last of them, or will you have more made? i really want one but my emag wont be done for a few months, and i need to put the money tward anno and my board install..


              Originally posted by KCs-RTule
              20g

              Orders are picking up, only about 10 left.

              Comment

              • KC
                "TheWonderfulBatteryMan"
                • Aug 2004
                • 1812

                #22
                Im planning for another run, but I dont know when that will be. If you need one soon, buy one before they are sold out.

                Up for edited first post!

                Comment

                • rifleman wi
                  1st ID- The Big Red One
                  • Oct 2003
                  • 1988

                  #23
                  hmm.. well i guess ill have to hold out for the next run, let me know whan you make some more


                  Originally posted by KCs-RTule
                  Im planning for another run, but I dont know when that will be. If you need one soon, buy one before they are sold out.

                  Up for edited first post!

                  Comment

                  • KC
                    "TheWonderfulBatteryMan"
                    • Aug 2004
                    • 1812

                    #24
                    Update

                    About 5 left.

                    Comment

                    • KC
                      "TheWonderfulBatteryMan"
                      • Aug 2004
                      • 1812

                      #25
                      only a few left now...

                      Comment

                      • Papa_Smurf
                        E/Xmag ACE boards, PM me.
                        • Sep 2006
                        • 1531

                        #26
                        up

                        I got mine.

                        You get yours?

                        Comment

                        • Marrr
                          Registered User
                          • Jan 2007
                          • 86

                          #27
                          Up for great seller!!!

                          Comment

                          • KC
                            "TheWonderfulBatteryMan"
                            • Aug 2004
                            • 1812

                            #28
                            Thanks for the bumps and the kind words guys. Battery packs paid should ship tonight. Im very excited the batteries have been recieved so well! I feel there is enough interest for another run so that is exactly what im doing.

                            EDIT: Only one battery pack left guys.
                            Last edited by KC; 07-29-2007, 09:06 AM.

                            Comment

                            • rifleman wi
                              1st ID- The Big Red One
                              • Oct 2003
                              • 1988

                              #29
                              exelent, ill deffinatly have to pick up one from the next batch

                              Originally posted by KCs-RTule
                              Thanks for the bumps and the kind words guys. Battery packs paid should ship tonight. Im very excited the batteries have been recieved so well! I feel there is enough interest for another run so that is exactly what im doing.

                              EDIT: Only one battery pack left guys.

                              Comment

                              • KC
                                "TheWonderfulBatteryMan"
                                • Aug 2004
                                • 1812

                                #30
                                .
                                Last edited by KC; 04-30-2008, 09:17 PM.

                                Comment

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