Originally posted by cadams
You could try epoxying a small piece of brass on to the tip of the sear where it hits the on/off pin. I don't know long it would last though.
Or try a couple pieces of brass shim under each side of the sear pin in the rail.
I have a classic body that I had hell getting a Doc's barrel adapter installed in. It was about .998 bore and the adapter was .999. Getting all that stainless to fit was tough. Doc said that was the smallest bore he had heard of (4xxx serial number). Your body may just be thick.

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